30Khz Ultrasonic Spot Welding Machine For Toy Industry , Plastic
Spot Welder
Description:
Independent research and development on power hand-held ultrasonic
spot welding machine with 28K, 35K,30K three different frequencies.
Can be different for the following purposes;
Ultrasonic welding: ultrasonic vibration with ultrasonic welding
mould, the ultrasonic welding energy conduction to the plastic
surface, resulting in local temperature, so that the plastic
surface melting. Under the pressure of the ultrasonic hand, so to
weld plastic, beautiful, strong effect.
Ultrasonic implants: the nut screws or other metal into plastic
work piece. Ultrasonic energy through the ultrasound machine will
be transmitted to the metal. The high-speed vibration and heat, the
pressure in the ultrasound machine to make metal objects embedded
directly into the plastic inside.
Ultrasonic riveting: the nature of metal and plastic or two
different plastic bonding together, can make use of ultrasonic
riveting machine, so that the weldment hard brittle, beautiful,
strong.
Ultrasonic welding: the use of ultrasound machine small welding
head, the two pieces of plastic products into multi-point welding,
or welding the first row of teeth on a direct pressure on the two
plastic work piece, so as to achieve the effect of ultrasonic
welding.
Portable Ultrasonic Plastic Spot welding gun principle:
When the ultrasonic role in the thermoplastic plastic contact
surface, it will generate tens of thousands of times per second,
high frequency vibration, this high-frequency vibration, ultrasonic
energy through the ultrasonic wave transmitted to the mold to
ultrasonic welding material surface, it will produce
high-temperature materials. Plastic contact surface resulting in
rapid melting, coupled with stress, it blend and coagulation, so
that to achieve the purpose of ultrasonic welding.
Specification:
| Model | HS-PT30-D |
| Frequency | 30khz |
| Output power | 500watt |
| Frequency tuning method | Auto tuning |
| Horn | Working surface diameter 9-10mm , steel material |
| Power adjustable | 30%-99% |
| Net weight | 10kgs |
| Application | Auto parts welding |
| Welding type | hand-held operation or mounting on the machine |
Applications:
Electronic and electrical appliances, auto parts, clothing and
packaging, textile industry, environmental industry, medical
equipment,the toy industry, communications equipment and other
industries.
| Toy industry | Plastic toys, water guns, aquatic life video game, children dolls,
plastic gifts, etc |
| Electronic products | Recording, audio tape boxes and core wheel, disk enclosure, board
of mobile phone batteries and rectifier transformers, switches and sockets,
remote control, electronic swatter, pseudo-imitation caps, etc |
| Household appliances | Electronic clock, electric trumpeter hairdryer, steam iron water
tank, electric kettle air-hsiang, computer, etc |
Stationery, daily necessities | Stationery, aquarium ruler, the raphe folder and shell, pen stand,
cosmetics box shell,the end of the toothpaste tube seal, mirror, insulated cup,
lighter, seasoning bottles sealed container |
| Car, motorcycle | Battery, front corner lamp, rear tail light, instrument,
reflectors, automotive manual welding jacket, the car door welded baffle welding, automobile, car
mats welding, automotive bumper repair welding |
The application of the sports industry | Table tennis, table tennis bats, badminton rackets, tennis rackets,
golf clubs, pool table, treadmill roller rope skipping handle stepper, treadmill
accessories, box jumps, gymnastics mats, boxing gloves, boxing sandbag Sanda protective
gear, the path to indicate the brand, the X Display Stand and other sports
equipment, etc |
| The packaging industry | Hollow crate welding, ziplock welded |
Competitive Advantage:
♦ Rapid sonotrode exchange
♦ High quality, heavy duty aluminum housing
♦ High frequency and control cable to the ultrasound generator are
in a strong and highly flexible braided plastic sheet
♦ Timer-controlled air cooling as an option
♦ Mobile – can be transported by handle on the generator case
| Gun Type | Cylinder Type |
| Model | HS-35G | HS-28G | HS-28G | HS-20G | HS-28C | HS-28C | HS-28C |
| Frequency | 35k | 28k | 28k | 20k | 28k | 28k | 28k |
| Power | 700 | 300&500 | 400&700 | 900 | 300&500 | 400&700 | 500&800 |
| Horn | ≤10mm | ≤10mm | ≤12mm | ≤1m | ≤8mm | ≤12mm | ≤12mm |
| Housing Diameter | 51mm | 64mm | 40mm | 45mm | 60mm |
| Handle Size | 100mm×45mm×32mm | —— | —— | —— |
| Weight Without Wire and Horn | 0.6kg | 1.3kg | 1.3kg | 1.5kg | 0.6kg | 0.6kg | 1.3kg |
| Digital generator | ● | ● | ● | ● | — | ● | ● |
| Analog generator | ● | ● | ● | ● | ● | ● | ● |
Gun type: in accordance with the shape design of human body engineering,
ultrasonic start switch is located on the trigger, easy to grasp
and use the welding operation, especially suitable for horizontal
or vertical.
Cylinder type: for the appearance of design straight, ultrasonic start switch is
located outside the cylinder, easy welding and hand carried, can
also be installed between the on machine, welding operation for
each direction.
